Electric tugs for steel & Metal Fabrication

Move beams, bar and sheet with one person.

From long trolleys of bar and extrusion to structural beams on dollies and sheet on A-frames, Tractive Power electric tugs give one operator control of long, heavy metal loads. Battery powered, fitted with the coupling that suits your trolleys, and built in the UK.

4,000–8,000 kg

Wheeled loads on castors, from bar trolleys to beams on dollies.

TP250 and TP500

20,000–100,000 kg

Steel on rails, from the TP250 to the TP1000.

On rails

1 person

The operator walks behind and steers. The tug does the pushing.

Regardless of load

Long loads are the hardest to move by hand.

Fabrication shops and stockholders move bar, tube, beams and sheet all day: from the saw to the bay, between machines, and out to the yard for dispatch.

A long trolley needs two or three people to start, steer and stop by hand, and a forklift struggles with anything long or low. Pushing by hand is a manual handling risk the Manual Handling Operations Regulations require you to reduce.

Why traditional handling doesn’t fit

Forklifts are the wrong shape for long loads and bring a heavy vehicle in among people on foot. Overhead cranes are slow and usually busy elsewhere.

Pushing by hand depends on how many people are free, with no control over force or stopping.

Where Tractive Power fits

A pedestrian electric tug puts one operator in control of each move, at walking pace, with a smooth start and stop that keeps a long load straight.

The TP250 handles bar trolleys and sheet A-frames. The TP500 takes beams on dollies and heavier stillages, and on rails the TP1000 moves up to 100,000 kg.

Where our machines work in steel & metal fabrication

From the saw to the dispatch yard.

TP250 electric tug moving a custom long trolley of aluminium bar outside a factory

Bar and extrusion trolleys

Long trolleys of boxed aluminium bar moved across the yard.

Operator in hi-vis moving a structural steel beam on a dolly with an electric tug in a fabrication shop

Structural steel

Steel beams moved on dollies through the fabrication shop.

Electric tug coupled to a long trolley of steel bar bundles outside the works

Bar bundles

Bundles of steel bar moved on trolleys between the works and the yard.

Operator moving an A-frame trolley of stainless steel sheet with an electric tug through a fabrication shop

Sheet on A-frames

A-frame trolleys of sheet metal moved between cells.

Seen on site

A long trolley of bar, moved by one person.

At a cable accessories manufacturer, a TP250 moves a long custom trolley of aluminium bar between the yard and the works. One operator, walking pace, full control.

Steel & Metal FabricationA custom trolley of aluminium bar towed across the yard.

Recommended for steel & metal fabrication

Machines across the load range.

  • TP250 electric tug with orange body, black tiller and quick latch coupling
    Tractive Units

    TP250 Tractive Pusher

    For cars and vans, die trolleys and production trolleys. Comes in standard and compact versions for tight cells.

    On castors
    4,000 kg
    On rails
    20,000 kg
  • TT100 electric tow tug with orange body and black tiller
    Tractive Tugs

    TT100 Tractive Tug

    For trains of roll cages, linen and catering trolleys. Twice the TT50's drawbar pull in the same compact frame.

    On castors
    2,000 kg
    On rails
    6,000 kg
  • TP500 electric tug with orange body, black tiller and quick latch coupling
    Tractive Units

    TP500 Tractive Pusher

    For heavy trolleys, kiln cars, reels and jigs. In standard and compact versions, with remote control as an option.

    On castors
    8,000 kg
    On rails
    40,000 kg
  • TP1000 heavy duty electric tug in orange and black with a tiller handle
    Extra Heavy

    TP1000 Tractive Pusher

    For heavy plant, cable drums and big railed loads. The first of the Extra Heavy range, with power steering.

    On castors
    12,000 kg
    On rails
    100,000 kg
  • TP2000 heavy duty electric tug in orange and black with a tiller handle
    Extra Heavy

    TP2000 Tractive Pusher

    For rail bogies, transfer trolleys and heavy production frames. Power steered, with 12,000 N of drawbar pull.

    On castors
    15,000 kg
    On rails
    200,000 kg

Not sure which machine you need? Start from your load.

Steel & Metal Fabrication couplings

The right connection for your load.

Metal loads sit on long trolleys, dollies, A-frames and rails. Every tug is fitted with the coupling that suits yours, and if none of the standard options fit, we design one around your trolleys.

Recommended for Steel & Metal FabricationAdjustable pushpad on a Tractive Power electric tug

Adjustable pushpad

Straight-line pushing of loads on rails or skates.

Roll cage coupling on a Tractive Power electric tug

Roll cage coupling

Up to 250 nested cages, pushed as one

Recommended for Steel & Metal Fabrication5th wheel channel on a Tractive Power electric tug

5th wheel channel

For wheeled dollies, trolleys and stillages.

Recommended for Steel & Metal FabricationQuick latch on a Tractive Power electric tug

Quick latch

One connection point across all your trolleys.

Paper roll on a Tractive Power electric tug

Paper roll

Drums, reels and paper rolls

None of these fit? We design the coupling around your load. Designed in-house around your load, to your drawing.

Built for steel & metal fabrication handling

Controlled, single-operator handling.

Single-operator control

One person walks behind and steers at walking pace. The tug supplies the force, so nobody has to push.

Battery powered

No fumes and quiet running indoors. A full recharge takes 8 hours, so it charges overnight.

Backed by a UK service team

Built in the UK, with a 2-year warranty and a UK service team for servicing and repairs.

Steel & Metal Fabrication handling FAQs

The questions fabricators ask us.

What's the heaviest load you can move?

On castors, the TP250 moves up to 4,000 kg and the TP500 up to 8,000 kg. On rails, the TP250 moves up to 20,000 kg, the TP500 up to 40,000 kg and the TP1000 up to 100,000 kg.

Can you cope with very long trolleys?

Yes. The tug steers the trolley from one end at walking pace, and we can design the trolley and coupling around your bar or beam lengths.

Can you build a tug around our load?

Yes. Our team designs couplings and machines in-house around your load, to your drawing if you have one.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Load Check

Will a Tractive Power tug move your load?

Tell us what you’re moving, how heavy it gets and what it runs on. We’ll tell you which tug and coupling will do the job.

Rather talk it through? Call 01538 360372.

What does it run on? *
What's the floor like?

One of our engineers will look at your load and call you back to talk it through. We'll only use your details for that.