FAQs

Electric tug questions, answered

Straight answers about our electric tugs and the jobs they do, by machine and by industry. Can’t see your question? Call 01538 360372 and talk to the people who build them.

Electric tugs

TT50 Tractive Tug

View the TT50 Tractive Tug
What's the difference between the TT50 and TT100?

They share the same compact frame: 125 kg, a 1.4 m turning circle and the same footprint. The TT100 has twice the towing capacity, 2,000 kg on castors against the TT50’s 1,000 kg, and twice the drawbar pull. Choose the TT50 for single roll cages and light trolleys, and the TT100 for longer trains and heavier carts.

Can a small electric tug move roll cages?

Yes. The TT50 moves wheeled loads up to 1,000 kg on castors, which covers roll cages in supermarket back-of-store areas, DCs and hospitals, with one person walking behind it.

Is the TT50 suitable for hospitals and the NHS?

Yes. Healthcare and NHS is one of the TT50’s main applications: moving hospital beds, equipment and roll cages along corridors and in and out of lifts. Its 1.4 m turning circle and 395 mm width keep it manoeuvrable in tight spaces.

Can the TT50 move railed trolleys?

Yes. It moves railed loads up to 3,000 kg, for light railed trolleys and short production-line moves.

Can the TT50 be used indoors and in clean areas?

Yes. It’s battery-powered, so there are no emissions and it runs quietly. That’s why it’s used in hospitals, pharmaceutical clean rooms and food production as well as warehouses and back-of-store.

How long does the battery take to charge?

A full recharge takes 8 hours, so it can go on charge at the end of the day and be ready for the next shift.

Which couplings fit the TT50?

Three standard couplings fit the TT range: an adjustable pushpad, a fifth wheel channel and a quick latch. If none suits your load, we design a bespoke coupling in-house.

Is pushing a roll cage by hand classed as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so if staff move roll cages by hand, the risk has to be assessed and reduced as far as reasonably practicable. Putting a TT50 on the cage takes most of the push force out of the job.

Is it better to push or pull a heavy load?

HSE guidance favours pushing, because you can stay upright and use your body weight. The TT50 works the same way: it pushes the load while the operator walks behind and steers, so nobody is dragging a cage backwards through a doorway.

When do I need a bigger tug than the TT50?

When your heaviest wheeled load is over 1,000 kg, or over 3,000 kg on rails. The TT100 doubles both figures in the same frame, and the TP250 takes 4,000 kg on castors and 20,000 kg on rails.

Electric tugs

TT100 Tractive Tug

View the TT100 Tractive Tug
What is a warehouse tug?

A small battery-powered machine that pushes or tows wheeled loads such as roll cages and trolleys, so staff don’t have to. The TT100 is pedestrian operated: the person walks behind and steers.

How much can the TT100 tow?

Up to 2,000 kg on castors in total, or 6,000 kg on rails, with 1,000 N of drawbar pull. How many cages that is depends on what is in them.

Will it fit our aisles and lifts?

It is 395 mm wide and 1,430 mm long, with a 1.4 m turning circle, so it goes most places a roll cage goes.

Can it run on clean or painted floors?

Non-marking, clean-floor tyres are available as an option.

Should I choose the TT50 or the TT100?

If you move one cage or trolley at a time, the TT50. If you link them into trains or move heavier carts, the TT100: it has twice the capacity and twice the pull in the same frame.

How long does the battery take to charge?

It charges overnight from the onboard charger in about 8 hours. A lithium-ion battery is available as an upgrade.

Which couplings fit the TT100?

An adjustable pushpad, a fifth wheel channel for A-frames and stillages, and a quick latch you can standardise across your trolleys. If none of those suits your load, we design a coupling in-house.

What safety features come as standard?

Anti-trap emergency reverse, an e-stop battery isolator, an electro-magnetic fail-to-safe brake and wheel guards.

What is the lead time and warranty?

Standard delivery is 5 to 6 weeks from order confirmation, and every TT100 comes with a full 2-year warranty.

Can the TT100 be built for clean rooms or hazardous areas?

Yes. Options include a 304 or 316 stainless steel finish, an easy-clean specification with minimal external fasteners, non-marking tyres, and ATEX Zone 1 or Zone 2 compliance.

Electric tugs

TP250 Tractive Pusher

View the TP250 Tractive Pusher
What's the difference between the TP250 and TP250 Compact?

Both have the same towing capacity (4,000 kg on castors, 20,000 kg on rails), the same motor, and the same battery. The difference is footprint: the TP250 has a 1.65 m turning circle, the Compact has 0.9 m. Choose Compact for restricted access, confined production cells, clean rooms, and tight workshop layouts. Choose standard for open floors and distribution centres.

Can a compact electric tug handle heavy loads?

Yes. The TP250 Compact has exactly the same capacity as the standard TP250: 4,000 kg on castors and 20,000 kg on rails. Only the footprint is smaller, with a 0.9 m turning circle against 1.65 m.

How does the TP250 compare to the TP500?

The TP500 handles twice the load on castors (8,000 kg vs 4,000 kg) and twice the load on rails (40,000 kg vs 20,000 kg), with a 5,000 N drawbar vs the TP250’s 2,500 N. Same drive system family, same battery family. Choose TP250 for mid-weight loads and moderate rail traffic; step up to TP500 for heavier assemblies or continuous rail work.

Can the TP250 move railed trolleys?

Yes. On rails the TP250 moves loads up to 20,000 kg with a single pedestrian operator. The adjustable pushpad coupling is made for pushing railed trolleys in a straight line, which suits production line indexing.

Can the TP250 move cars and vehicles?

Yes. A prestige car maker runs nine TP250 Compacts on its final-build line, each moving cars between stations with one operator. Tell us about your vehicles and we’ll confirm the right coupling.

What else can the TP250 move?

Roll cages are the most common job, but the TP250 also moves food processing trolleys in dairy and food plants, kiln trolleys in ceramics, paper rolls and cable drums, airport baggage and catering carts, production line trolleys in joinery and engineering, and plant and materials on construction sites. If the load sits on castors or rails, it is worth asking.

Can a TP250 speed up die changeovers?

Yes. A global car maker put its moulding dies on trolleys and a TP250 Compact. A changeover that took more than two hours now takes 15 minutes, with one operator.

Is an electric tug a good alternative to a forklift?

For loads that are already on wheels or rails, usually yes. A pedestrian electric tug moves the load where it sits, without lifting it, and works in aisles and production areas too tight for a counterbalance truck. Operator training is available from Tractive Power.

Is the TP250 suitable for clean room use?

Yes. The TP250 is specified across pharmaceutical clean rooms and food processing environments with the optional 304 or 316 stainless steel satin finish, non-marking clean-floor tyres, and easy-clean specification (minimal external fasteners). ATEX Zone 1 and Zone 2 compliance are also available as options.

Can you design a custom coupling for our load?

Yes — this is what Tractive Power does. Five standard couplings cover most applications (adjustable pushpad, roll cage, 5th wheel channel, quick latch, paper roll). Where a load doesn’t fit one of them, our in-house design team builds the interface to suit. No third parties, no waiting on external suppliers.

Electric tugs

TP500 Tractive Pusher

View the TP500 Tractive Pusher
What is the TP500?

A battery-powered, pedestrian-operated electric pusher. It moves up to 8,000 kg on castors or 40,000 kg on rails, with 5,000 N of drawbar pull.

How many roll cages can the TP500 push?

Up to 250 nested roll cages in one go, using the roll cage coupling.

Can the TP500 be remote controlled?

Yes, remote control operation is an option. Arla Foods runs a remote-controlled TP500 at its Bellshill depot.

TP250 or TP500?

The TP250 covers loads up to 4,000 kg on castors and 20,000 kg on rails. Above that, or for long trains of nested cages, choose the TP500.

What safety features come as standard?

Anti-trap emergency reverse, an e-stop battery isolator, an electro-magnetic fail-to-safe brake and wheel guards.

Is there a compact version?

Yes. The TP500 Compact has the same drive, battery and towing capacity in a smaller footprint, turning in 0.9 m instead of 1.65 m. It suits narrow aisles and tight depots.

Can the TP500 be built for clean rooms or hazardous areas?

Yes. Options include a 304 or 316 stainless steel finish, an easy-clean specification with minimal external fasteners, non-marking tyres, and ATEX Zone 1 or Zone 2 compliance.

What is the lead time and warranty?

Standard delivery is 5 to 6 weeks from order confirmation, and every TP500 comes with a full 2-year warranty.

How long does the TP500 take to charge?

About 8 hours with the on-board 10A high-frequency charger, which runs from a 100–240 V supply. A lithium-ion battery upgrade is available as an option.

Does the TP500 work on castors and rails?

Yes. It is rated for up to 8,000 kg on castors and wheels, and up to 40,000 kg on rails, because loads on rails take much less effort to roll.

Electric tugs

TP1000 Tractive Pusher

View the TP1000 Tractive Pusher
What is a heavy load mover?

A machine that lets one person move loads far too heavy to push by hand. The TP1000 does it on rails up to 100,000 kg and on castors up to 12,000 kg.

Can the TP1000 handle cable drums?

Yes. The paper roll coupling moves cable drums, reels and spools on their circumference, so they can be rolled safely by one operator.

Why choose the TP1000 over the TP500?

The TP1000 takes 12,000 kg on castors against the TP500's 8,000 kg, raises the railed capacity from 40,000 kg to 100,000 kg, adds power steering and has more pull (8,000 N against 5,000 N).

Is the TP1000 used in aerospace?

Yes. Aerospace is one of its applications, alongside automotive, rail, construction and paper and cable.

Can it work in hazardous areas?

ATEX zone 1 and zone 2 versions are available as options.

What safety features come as standard?

Anti-trap emergency reverse, an e-stop battery isolator, an electro-magnetic fail-to-safe brake and wheel guards all come as standard on the TP1000.

How long does the TP1000 take to charge?

About 8 hours with the on-board 27A high-frequency charger, which runs from a 100–240 V supply. A lithium-ion battery upgrade is available.

How much can the TP1000 move on castors?

Up to 12,000 kg on castors and wheels. On rails, where loads roll much more easily, it moves up to 100,000 kg.

What is the lead time and warranty?

Standard delivery is 5 to 6 weeks from order confirmation, and every TP1000 comes with a full 2-year warranty.

Electric tugs

TP2000 Tractive Pusher

View the TP2000 Tractive Pusher
Can the TP2000 move train bogies?

Yes. Moving railway bogies and rolling stock is its main job, usually with the adjustable pushpad.

How much can the TP2000 move?

Up to 200,000 kg on rails and 15,000 kg on castors, with 12,000 N of drawbar pull.

What is an electric rail tugger?

A battery-powered machine that pushes or pulls railed loads, so you don’t need a shunter or a winch for short moves. The TP2000 is walked behind and power steered.

When do I need the TP3000 instead?

When the load is over 200,000 kg on rails or 15,000 kg on castors. The TP3000 takes 300,000 kg and 30,000 kg.

What safety features come as standard?

Anti-trap emergency reverse, an e-stop battery isolator, an electro-magnetic fail-to-safe brake and wheel guards all come as standard on the TP2000.

Is the TP2000 power steered?

Yes. Power steering is standard across the extra heavy range, so one operator can keep a heavy railed load under control.

How long does the TP2000 take to charge?

About 8 hours with the on-board 27A high-frequency charger, which runs from a 100–240 V supply. A lithium-ion battery upgrade is available.

Can the TP2000 work in hazardous areas?

Yes. ATEX Zone 1 and Zone 2 versions are available, along with stainless steel and easy-clean finishes.

What is the lead time and warranty?

Standard delivery is 5 to 6 weeks from order confirmation, and every TP2000 comes with a full 2-year warranty.

Electric tugs

TP3000 Tractive Pusher

View the TP3000 Tractive Pusher
Can the TP3000 move a tram?

Yes. Sheffield Supertram uses a TP3000 with a custom coupling to position trams over its wheel lathe.

Does the tram need to be powered up?

No. At Supertram the tram stays powered down while the TP3000 moves it.

How much can the TP3000 move?

Up to 300,000 kg on rails and 30,000 kg on castors, with 15,000 N of drawbar pull.

Will we need a custom coupling?

Probably. Most TP3000 jobs are specific to the vehicle, and our design team builds the coupling in-house.

What drive does the TP3000 use?

A 24 V, 3,000 W motor with a 650 A controller and transaxle gearbox, on a 165 Ah battery. It is power steered.

What safety features come as standard?

Anti-trap emergency reverse, an e-stop battery isolator, an electro-magnetic fail-to-safe brake and wheel guards all come as standard on the TP3000.

How long does the TP3000 take to charge?

About 8 hours with the on-board 27A high-frequency charger, which runs from a 100–240 V supply. A lithium-ion battery upgrade is available.

Can the TP3000 move loads on castors?

Yes. It moves up to 30,000 kg on castors and wheels, as well as up to 300,000 kg on rails.

Can the TP3000 work in hazardous areas?

Yes. ATEX Zone 1 and Zone 2 versions are available, along with stainless steel and easy-clean finishes.

What is the lead time and warranty?

Standard delivery is 5 to 6 weeks from order confirmation, and every TP3000 comes with a full 2-year warranty.

Electric tugs

TBC30 Burden Carrier

View the TBC30 Burden Carrier
What is a burden carrier?

An industrial vehicle for moving heavy loads around a site. The TBC30 is ours, with a 30,000 kg capacity.

How much can the TBC30 move?

It has a 30,000 kg capacity, 15,000 N of drawbar pull and a maximum weight transfer of 5,000 kg.

What safety features does it have?

An E-stop, a battery isolator and an electro-magnetic fail-to-safe brake are all standard.

How is it charged?

From a floor-mounted 40 A charger on a 240 V supply. A full charge of the 320 Ah battery takes 8 hours.

Where is the TBC30 used?

In aerospace, automotive, engineering, construction and paper and cable, for aircraft engines and tooling, vehicle assemblies, heavy plant and cable drums.

How fast does the TBC30 go?

Up to 6 km/h.

What is the TBC30 turning circle?

7 m.

Should I choose a burden carrier or an electric tug?

If the load runs on castors or rails and an operator can walk with it, a pedestrian tug such as the TP1000 or TP3000 is often the better fit. Use the load check and we will recommend the right machine.

What's the heaviest load you can move with a single machine?

The TP500 moves up to 8,000 kg on castors and 40,000 kg on rails. For heavier loads on rails, the TP1000 handles up to 100,000 kg and the TP3000 up to 300,000 kg.

Can you engineer a coupling for our aircraft type?

Yes. Our design team makes interfaces in-house around your aircraft type, cradle design or assembly.

Are your machines suitable for outdoor apron use?

Tell us about your surfaces, slopes and weather and we will confirm the right machine and drive wheels for the job.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Industries

Agriculture & Off-highway

Electric tugs for agriculture & off-highway
What's the heaviest assembly you can move?

On castors or dollies, the TP250 moves up to 4,000 kg and the TP500 up to 8,000 kg. On rails, the TP250 moves up to 20,000 kg and the TP500 up to 40,000 kg. Tell us the load and how it sits and we will confirm the right machine.

Can the tug work outside in the yard?

Tell us about your surfaces, slopes and the weather the tug will work in, and we will confirm the right machine and drive wheels for the job.

Can you build a tug around our load?

Yes. Our team designs couplings and machines in-house around your load, to your drawing if you have one.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Which tug do I need for airport trolleys?

It depends on the heaviest load. The TT50 moves up to 1,000 kg on castors, the TT100 2,000 kg and the TP250 4,000 kg. Tell us the load and we will recommend the right one.

Will a tug fit in our lifts and corridors?

The TT50 and TT100 are our most compact tugs. Send us your lift and doorway sizes and we will confirm the fit before you order.

Can one tug move a train of trolleys?

Yes, as long as the total weight is within the tug's capacity. We will check your trolleys, couplings and route when we visit.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Can an electric tug move a car?

Yes. Nine TP250 Compacts move cars between stations on a prestige car maker's final-build line, each with one operator.

Can a tug speed up die changeovers?

Yes. A global car maker put its moulding dies on trolleys and a TP250 Compact. A changeover that took more than two hours now takes 15 minutes.

What's the TP250 Compact?

The same towing capacity, motor and battery as the TP250 in a smaller footprint, with a 0.9 m turning circle against 1.65 m. It suits tight build areas.

What about the heaviest loads?

The TP1000 moves up to 12,000 kg on castors and 100,000 kg on rails, and the TBC30 has a 30,000 kg capacity.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Can an electric tug push a kiln car on rails?

Yes. The TP250 pushes up to 20,000 kg on rails and the TP500 up to 40,000 kg, using an adjustable pushpad for a straight-line push.

Which tug do I need?

It depends on the heaviest load and whether it runs on rails or castors. On castors, the TT100 moves up to 2,000 kg, the TP250 4,000 kg and the TP500 8,000 kg. Tell us the load and we will recommend the right one.

Can the tug work near the kiln?

Tell us about the temperatures and clearances at your kiln and we will confirm the right machine and coupling before you order.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

What if none of the standard couplings fit?

We design one. Our team builds couplings in-house around your trolley, cart or load, to your drawing if you have one.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

What's the heaviest load you can move?

On castors, the TP500 moves up to 8,000 kg and the TBC30 up to 30,000 kg. On rails, the TP1000 moves up to 100,000 kg, the TP2000 200,000 kg and the TP3000 300,000 kg.

Can the tugs work outdoors?

Tell us about your surfaces, slopes and weather and we will confirm the right machine and drive wheels for the job.

Can you build a tug around our load?

Yes. Our team designs couplings and machines in-house around your load, to your drawing if you have one.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Can an electric tug push nested roll cages?

Yes. With the roll cage coupling, the TP250 and TP500 push a train of nested roll cages as one load. Arla Foods runs a TP500 Dairy Cage Pusher at its Bellshill depot.

Which tug do I need?

It depends on the heaviest load. The TT50 moves up to 1,000 kg on castors, the TT100 2,000 kg, the TP250 4,000 kg and the TP500 8,000 kg. Tell us the load and we will recommend the right one.

Can it be used in production and chilled areas?

Yes. The tugs are battery powered, so there are no fumes, and the operator stays in control at walking pace around people on foot.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Industries

Engineering & manufacturing

Electric tugs for engineering & manufacturing
Can an electric tug replace a forklift?

For moving wheeled and railed loads along the floor, often yes. An agricultural trailer maker took the forklift out of its production bays and now moves each frame with one operator and a TP250.

How heavy a load can you move?

The TP250 moves up to 4,000 kg on castors and 20,000 kg on rails. The Extra Heavy range goes up to 300,000 kg on rails with the TP3000.

Do I need rails?

No. Every tug moves wheeled loads on castors. Rails let the same machine move much heavier loads.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

Can you build a coupling for our load?

Yes. If none of the standard couplings fit, our design team makes one around your load, in-house.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Industries

Healthcare & NHS

Electric tugs for healthcare & nhs
Can an electric tug move hospital roll cages?

Yes. The TT50 moves wheeled loads up to 1,000 kg on castors and the TT100 up to 2,000 kg, with one person walking behind. At one NHS Trust hospital, staff link up to three roll cages and move them in a single trip.

Is it safe to use in corridors and patient areas?

The TT50 and TT100 are battery powered and pedestrian operated, so there are no fumes and the operator stays in control at walking pace. With a 1.4 m turning circle they suit corridors, lifts and goods-in areas.

Does pushing a roll cage by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

Which do I need, the TT50 or the TT100?

They share the same compact frame. Choose the TT50 for single roll cages and light trolleys up to 1,000 kg on castors, and the TT100 for longer trains and heavier carts up to 2,000 kg.

How long does charging take?

A full recharge takes 8 hours, so the tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your cages and trolleys before recommending a tug and coupling.

Industries

ISO Containers

Electric tugs for iso containers
What's the heaviest container you can move?

On castors, the TP250 moves up to 4,000 kg and the TP500 up to 8,000 kg. On rails, the TP250 moves up to 20,000 kg and the TP500 up to 40,000 kg. Tell us the container size and what's in it and we will confirm the right machine.

Do we need special dollies?

The tug couples to the castor dollies or skates you already use. If your dollies have no coupling point, we can fit one or design a coupling around them.

Can you build a tug around our load?

Yes. Our team designs couplings and machines in-house around your load, to your drawing if you have one.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Can a tug index a production line?

Yes. The TP250 and TP500 push railed trolleys along door and window lines, with one operator walking behind.

Can you build a tug around our line?

Yes. For JELD-WEN we built a TP250 with hydraulic fifth-wheel steering and powered rollers, so the conveyor dolly drives itself into line and loads its own doors.

Which tug do I need?

The TP250 moves up to 4,000 kg on castors and 20,000 kg on rails. The TP500 moves up to 8,000 kg and 40,000 kg. Both come in a Compact version for tight spaces.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Industries

Marine & Boatyards

Electric tugs for marine & boatyards
What's the heaviest boat you can move?

On castors, the TP250 moves up to 4,000 kg and the TP500 up to 8,000 kg. On rails, the TP250 moves up to 20,000 kg and the TP500 up to 40,000 kg. Tell us the boat and cradle weight and we will confirm the right machine.

Can the tug work on a wet slipway?

Tell us about your surfaces, slopes and the conditions the tug will work in, and we will confirm the right machine and drive wheels for the job.

Can you build a tug around our load?

Yes. Our team designs couplings and machines in-house around your load, to your drawing if you have one.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Industries

Modular Buildings

Electric tugs for modular buildings
What's the heaviest module you can move?

On castors or skates, the TP250 moves up to 4,000 kg and the TP500 up to 8,000 kg. On rails, the TP250 moves up to 20,000 kg and the TP500 up to 40,000 kg. Tell us the module size and weight and we will confirm the right machine.

Do we need special skates or trolleys?

The tug couples to the skates, dollies and trolleys you already use. If they have no coupling point, we can fit one or design a coupling around them.

Can you build a tug around our load?

Yes. Our team designs couplings and machines in-house around your load, to your drawing if you have one.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Can an electric tug move a paper roll or cable drum?

Yes. With the paper roll coupling, the TP250 and larger tugs move rolls and drums on their circumference, with one operator walking behind.

Which tug do I need?

It depends on the heaviest load and whether it is on the floor, a trolley or rails. On castors, the TP250 moves up to 4,000 kg, the TP500 8,000 kg and the TBC30 30,000 kg. Tell us the load and we will recommend the right one.

What's the heaviest load you can move?

On rails, the TP1000 moves up to 100,000 kg, the TP2000 200,000 kg and the TP3000 300,000 kg with a single machine.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

What if none of the standard couplings fit?

We design one. Our team builds couplings in-house around your trolley, cart or load, to your drawing if you have one.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Industries

Pharmaceuticals

Electric tugs for pharmaceuticals
Which tug do I need?

It depends on the heaviest load. The TT50 moves up to 1,000 kg on castors, the TT100 2,000 kg and the TP250 4,000 kg. Tell us the load and we will recommend the right one.

Can the tugs be used in clean rooms?

Tell us the grade of your clean areas and your cleaning regime, and we will confirm what the machine needs before you order.

Will a tug fit in our lifts and corridors?

The TT50 and TT100 are our most compact tugs. Send us your lift and doorway sizes and we will confirm the fit.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Can an electric tug move a tram?

Yes. Sheffield Supertram uses a TP3000 with a custom coupling to position trams over its wheel lathe, with the tram powered down.

How heavy a rail load can you move?

Up to 300,000 kg on rails with the TP3000. The TP1000 moves up to 100,000 kg and the TP2000 up to 200,000 kg.

Are the Extra Heavy tugs power steered?

Yes. The TP1000, TP2000 and TP3000 are all power steered.

Can you design a coupling for our vehicles?

Yes. Rail jobs often need a bespoke coupling, and our design team makes them in-house.

How long does charging take?

A full recharge of the 165 Ah battery on the Extra Heavy range takes 8 hours, so it charges overnight.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Which tug do I need for roll cages?

It depends on the heaviest load. The TT50 moves up to 1,000 kg on castors, the TT100 2,000 kg and the TP250 4,000 kg. Tell us the load and we will recommend the right one.

Can a tug push nested roll cages?

Yes. With the roll cage coupling, the TP250 pushes a train of nested roll cages as one load.

Will a tug fit in a back-of-store area?

The TT50 is our most compact tug, built for tight spaces. Send us your doorway and corridor sizes and we will confirm the fit.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Industries

Steel & Metal Fabrication

Electric tugs for steel & metal fabrication
What's the heaviest load you can move?

On castors, the TP250 moves up to 4,000 kg and the TP500 up to 8,000 kg. On rails, the TP250 moves up to 20,000 kg, the TP500 up to 40,000 kg and the TP1000 up to 100,000 kg.

Can you cope with very long trolleys?

Yes. The tug steers the trolley from one end at walking pace, and we can design the trolley and coupling around your bar or beam lengths.

Can you build a tug around our load?

Yes. Our team designs couplings and machines in-house around your load, to your drawing if you have one.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Which tug do I need?

It depends on the heaviest load. The TT100 moves up to 2,000 kg on castors, the TP250 4,000 kg and the TP500 8,000 kg. Tell us the load and we will recommend the right one.

Can a tug move a fabric roll directly?

With the paper roll coupling, the TP250 and TP500 can move heavy rolls on their circumference. Most sites move rolls on trolleys, which every tug can push.

Can one tug move a train of trolleys?

Yes, as long as the total weight is within the tug's capacity. We will check your trolleys, couplings and route when we visit.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.

Industries

Waste & Facilities Management

Electric tugs for waste & facilities management
How many bins can one tug move at once?

It depends on the bins and the ground. The TT100 moves up to 2,000 kg on castors and the TP250 up to 4,000 kg. Tell us your bin sizes and routes and we will confirm what one trip can take.

Can the tug work outside and on slopes?

Yes. Tell us about your surfaces, slopes and the weather the tug will work in, and we will confirm the right machine and drive wheels for the job.

Can you build a tug around our load?

Yes. Our team designs couplings and machines in-house around your load, to your drawing if you have one.

Does pushing a heavy load by hand count as manual handling?

Yes. Pushing and pulling count as manual handling under the Manual Handling Operations Regulations 1992, so the risk has to be assessed and reduced as far as reasonably practicable. A tug takes most of the push force out of the job.

How long does charging take?

A full recharge takes 8 hours, so a tug can charge overnight and be ready for the next shift.

Can you look at our site first?

Yes. We visit, walk the routes and look at your loads before recommending a machine and coupling.